1,200-barrel-per-hour 5-gallon filling machine

1. The highly automated aseptic filling room does not require a dedicated attendant, supporting improved hygienic conditions.
2. Caps are conveyed automatically, disinfected and rinsed with finished water. Separate manual soaking is unnecessary, reducing secondary contamination.
3. The rinsing pipework uses 1.5-inch or 1-inch stainless-steel pipes. Automatically lifting spray heads approach 360-degree coverage, provide effective washing and are easy to dismantle and clean.
4. The decapper, barrel scrubber, loader and filling machine automatically control the number of barrels to prevent congestion.
5. Microcomputer-controlled photoelectric switches manage automatic loading and prevent spraying without a barrel.
6. A dedicated anti-reversal mechanism in the cap sorter prevents the cap tab from leading and causing an air-leak problem.
7. Cap placement, fitting and pressing are completed before each filled barrel leaves the aseptic room; manual cap fitting after filling is unnecessary.
8. Dedicated water-supply pipes serve the tanks, keeping loose hoses out of the filling room and improving cleanliness.
9. The washing conveyor comprises a geared motor, drive and driven sprockets, chain, barrel-cup supports and retaining cups. Chain geometry, loading positions and discharge angles are calculated for accurate automatic positioning.
10. The conveyor assembly comprises a motor and gearbox, drive and driven shafts and wheels, chain plates, chains and guardrail supports.
11. The washing process considers cross-contamination between washing stages and residual liquid.
12. The circulating-water tank has a dosing funnel and a double-layer 100-mesh filter that can be cleaned or replaced during operation. A recessed tank bottom facilitates drainage and cleaning.
13. The filling conveyor stops during filling to reduce wear on barrel bottoms.
14. The proprietary filling valve provides sealed, splash-free filling. A liquid-level detector at the valve vent gives an accurately adjustable level while avoiding finished-water waste.

Materials and Experience

The machine body uses high-quality stainless steel; other parts use non-toxic, hygienic and durable materials. The supplied introduction lists Mitsubishi PLC/inverter and touchscreen equipment, OMRON sensors, French TE contactors, and FESTO or AIRTAC cylinders and valves. The specific 1,200-barrel/hour configuration is listed separately in Specifications Table. The source introduction reports 17 years of industry experience and exports to Benin, Saudi Arabia, Barbados, Sri Lanka, the Philippines, Dubai, Vietnam, Malaysia, Singapore, Tanzania, Kenya, Angola, Iraq and Jordan.